Sealey SG1000 Bedienungsanleitung PDF herunterladen (Seite 2)

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Note: Numbers in brackets refer to item numbers as shown in the parts diagram (Section 9, page 5).

 WARNING Certain of the assembly proceedures require two or more persons to carry out safely.

Do not tighten fastenings fully until the assembly process is complete. It may be more convenient to clear a large area and lay out

the various parts on the ground before tightening and erecting.

a) Attach a Plate (20) to either side of the Crossbeam (19) by bolts (1), washers (2), spring washers (3) and nuts (4).

Repeat for the other end of the crossbeam.

b) Attach each Inner Vertical Posts (21) to the crossbeam (19) by eight sets of bolts, washers, spring washers and nuts (1,2,3,4)

c) Attach the four Swivel Castors (27)to the Bases (26) by means of bolts (15), spring washers (16) and nuts(17). Fill the swivel bearing

housings with grease via the grease nipple.

d) Attach the Outer Vertical Posts (23) to the bases making sure that the triangular brackets are on the same side as those on the

bases. Fit the bolts (14) from above and secure with washer (2), spring washer (3) and nut (4).

e) Affix the Support Tube (22) between the base and the outer vertical post by means of bolt (5), washer (6), spring washer (7)

and nut (8). Repeat for remaining support tubes.

f) Place inner vertical post into outer vertical post. Insert one of the pins through the slot and a hole in the inner support post. Leave

the other pin free. Attach the Lifting Lever (24) to the bracket on the outside of the outer vertical post, affix by inserting bolt (10)

from the inside of the bracket and securing with washer (14) spring washer (15) and nut (11). Repeat for other upright, using the

corresponding hole on each post.

g) Attach Lifting Hook (25) to lifting lever by 13mm nuts and bolts.

h) Insert Locking Screws (9) into outer vertical posts.

i) Tighten all nuts and bolts to secure strtucture.

OPERATION. (Refer to Section 6 regarding inspection before each and every use).

a) Mount the trolley on the crossbeam, following the assembly instructions supplied with the trolley.(see fig.1)

b) Hang a suitable chain block from the trolley.

c) Lifting and Lowering Crossbeam.

DO NOT ALTER CROSSBEAM HEIGHT WHILST UNDER LOAD. This operation should be carried out using two people in order to

synchronize the lifting/lowering operation.

d) To Lift (see fig.3):*

Ensure that the pin is in the lower location on each side.

Loosen the two clamping screws on each side (fig.2.1 &.2)

Engage the lifting hook (fig.3.2) with the pin in the lower location on each side.(fig.3.1)

Lift the lower pin, by pressing down on the outer ends of the lifting levers (fig.3.3).

When the next locating hole appears in the slot insert the other pin in it (thus becoming the lower pin) and lower gently until it is

bearing weight (fig.4). Repeat until the required height is reached. (13 holes are provided).

Clamp the uprights by tightening the clamping screws (fig.2.1 &.2).

Loosen the clamping screws. (fig.2.1 &.2)

Place pin in the upper hole location.(fig.4.1)

Engage the lifting hook with the upper pin.(fig.4.3)

Using lifting handles, lift top pin to release the weight on the lower pin.(fig.4.2)

Remove lower pin(fig.4.2) and lower the upper pin (fig.4.1) gently to the lower location.

Repeat until the required height is reached.

Clamp the uprights by tightening the clamping screws.(fig.2.1 &.2).

*This operation should be performed in unison on both uprights to ensure that the crossbeam stays level.

f) Positioning Gantry Crane:

Release the wheel brakes and roll the gantry crane into the required position and re-apply the brakes. NOTE: THIS GANTRY CRANE

IS NOT DESIGNED TO BE MOVED WHILST UNDER LOAD.

g) Ensure that the lifting chain and chain tail from the chain block are not hanging in a hazardous or damaging position.

h) Attach lifting hook from chain block to the load by means of a suitable CERTIFIED sling, spreader or load beam.

i) Start lifting, again making sure that the lift is perpendicular with no side strains.

j) When clear, the load may be rolled along the length of the crossbeam to a new location then lowered.

Original Language Version

SG100 Issue: 1 - 13/02/13

g.1

g.2

g.3 g.4

 4.ASSEMBLYINSTRUCTIONS

5. OPERATING INSTRUCTIONS

NOTE: ENSURE YOU HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS AT THE BEGINNING OF THIS SECTION BEFORE YOU

OPERATE THE CRANE.

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