
INSTRUCTIONS FOR:
SHEET METAL DISC CUTTER
16g
MODEL No: DC16
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY. MAKE CAREFUL NOTE OF SAFETY INSTRUCTIONS, WARNINGS AND
CAUTIONS. THIS PRODUCT SHOULD ONLY BE USED FOR ITS INTENDED PURPOSE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
2. INTRODUCTION
3. OPERATION
4. MAINTENANCE
Ensurethattheshearsaresecurelymountedonarigidworksurfacesurroundedbysufcentfreeareatomanipulatetheworkpieceeasily
and safely.
Always wear suitable Personal Protective Equipment to guard against injury. Protective goggles and gloves are available from your Sealey
Dealer. Non slip footwear should be worn.
Makesurethattheworkareaiswelllitandiskepttidy.Theoorshouldbedryandclean.
DO NOT allowngersorhandstocomeintocloseproximitytothecuttingwheelsandbewareofsharpedgesandswarf.
DO NOT usethisproductiftiredorundertheinuenceofalcoholordrugs.
Keep children well away from this product at all times.
Bench mounting, 8mm plate-steel disc cutter suitable for cutting up to 16 gauge steel sheet. Deep throat and small cutting disc allows tighter
curves to be cut than traditional straight blade cutters. Ratchet action cutter blade. Especially suitable for car restoration work as well as general
workshop use.
3.1. Set-up(seeg.1)
ALWAYS wear gloves when adjusting the cutter wheel.
3.1.1. The edge of the cutter wheel needs to overlap the edge of the feeder wheel by
approximatelythesamevalueasthethicknessofthemetaltobecut.Itisrecommended
that a piece of scrap material of the type to be cut is used to determine the optimum setting.
3.1.2. Toachievethis,rstlyloosenboththeupperandlowergrubscrewsusingthehex.
key provided.
3.1.3. To increase the overlap, screw the lower grub screw in (clockwise) until the
required overlap is reached. Tighten the upper grub screw until a gentle clamping
force is applied.
3.1.4. To decrease the overlap, slacken the lower grub screw and turn the upper grub
screw clockwise until the required overlap is reached. Tighten the lower grub screw
gently to lock the cutter wheel.
3.1.5. Ifthecutterwheelisreluctanttomove,usetheatsonthetailofthecamshaftto
move the cutter wheel and reset accurately using the grub screws.
3.2. Cutting
3.2.1. Having set the overlap, introduce the workpiece into the bite between the cutter wheel
and feed wheel.
3.2.2. Make sure that waste side of the work is to the right (feeder wheel) side.
3.2.3. Making sure that the pawl is sitting over the ratchet, pull the handle forward whilst
applying slight pressure with your other hand toward the cut.
3.2.4. Keepthecuttingactionsmoothuntilthecutisnished.Iftheactionisstiff,reducethe
overlap slightly as in 3.2.4.
4.1. When lubricating, avoid getting oil onto the feeder wheel.
4.2. Replacement cutter and feeder wheel sets are available under part no: DC16/B
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
sales@sealey.co.uk
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
© Jack Sealey Limited
Original Language Version
DC16 Issue:1-09/09/13
g.1
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